Production and Facilities
Vensik holds strong commitment to integrating and optimizing every of our manufacturing processes, seeking to reduce idle time in production and in turn to improve productivity and ultimately to supply the highest-valued products to best serve our customers.
Well deploying 4 production premises all in northern Taiwan, our integrated all-in-house production guarantees a comprehensive capability to make components from zero to 100%, from tooling development, terminal stamping, plastic injection-molding and insert-molding, to connector-assembling and evaluation of finished products.
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| Tool Development | Terminal Stamping | Plastic Molding | Assembly | Product Evaluation |
Tool Development
In-house design, build, and validation for tools to enable OEM production
As the first manufacturing procedure to make production even possible, we design, build, assemble, validate, modify, and perform regular maintenance on every of the tools required for our production of customized parts all in house.
The tools include molds for injection production of plastic parts and dies for stamping production of metal terminals.
By developing tools in our premises, we are able to better control the whole development process by making in-time adjustments and providing more flexibility in development schedule and activities.
Terminal Stamping
Stamping of metal material in sheet and wire pattern to make terminals for connectors
Terminals, as contacts in connectors contributing to transmit signal and power, are required to be in a wide range of shapes and sizes for diverse application. We do progressive stamping to stamp terminals in multiple steps from contour shape to internal structure using copper alloys like pure copper JIS C1100, brass JIS C2680/2600/C3604, phosphor bronze JIS C5191, etc..
The thickness of stamped terminals ranges from 0.4mm, 0.6mm, 0.8mm, to 2.5mm. And the width of terminals varies from 0.5mm, 0.63mm, 1.2mm, 1.5mm, 2.8mm, 4.8mm, to anywhere bigger.
Plastic Molding
Molding plastic material to make plugs and receptacles as housing for connectors
With long years cultivating in technique of molding plastic parts, we specialize in injection-molding, insert-molding, and multiple-molding using horizontal and vertical compression molding presses ranging from 40 to 200 tons.
Injection-molding is a process in which we inject plastic particles into mold-tools under high temperature to turn material particles mobile and then takes tangible shape when cooling down. We call the formed plastic parts as plugs or receptacles as housings in connectors in the realm of connection components.
In insert-molding, a more complicated process, we insert terminals in mold-tools to get them covered by plastic material. After plastic material cools down, the terminals are seated inside the plastics and the connector parts made.
Assembly
Assemblying terminals into housings to fabricate connection components
After terminals and housings are ready, we assemble both of them together to make finished connector components. Using automated in-line assembling equipment, we perform high-speed production activities from housing-feeding, terminal-feeding, terminal-stitching, 100% Go-NoGo and CCD visual inspection, part-marking, to tube-packaging or Tape&Reel packaging. All of these activities are fully automated without human touch and the cycle time can be greatly shortened.
Each set of our automated assembly machines is custom-built for every different part with programmable PLC systems in computer to activate and control every action of the assembly machine.
Product Evaluation
Evaluation of finished parts including design verification, engineering verification, and process verification
From tool development to assembly production, we have a series of verification procedures from design verification(DV), engineering verification(EV), process verification(PD), APQP, to PPA/PPAP, aiming to ensure every developed product can meet the challenging standards for automotive market.
All our verification is supported by a long list of devices including SOLIDWORKS Mold Flow Analysis Software, 2.5D Optical Measuring Projector, Mitsutoyo CMM Instrument, Hi-power Stereo Microscope, Precision Grinding Machine, FISCHERSCOPE X-RAY Meter, Pull and Push Force Tester, CTS Leakage Tester, Heating Chamber, etc..
